SimulationUSA
Business Process Simulation Modeling
Services
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Simulate the What-If
Test-drive the Future
Business
Process Simulation Modeling is used to mimic reality over time by
utilizing animated and stochastic computer models, which possess the
prominent characteristics of operations under study. It is the analytical
tool of choice when influential factors on operational outcome are present:
Time
Dependent Events: When not just what but when something
happens is important such as rush hour surge in demand for services or
equipment failure at a critical time.
Random
Events: When it is important to capture the variation in behaviors such
as the patient arrival rate at an Emergency Department (ED) by time of the
day or day of the week.
Interdependent
Events: When time dependent and random events combined with
operational business rules have a tendency to propagate throughout a
process such as experiencing long delays at an airport as a result of
weather conditions elsewhere.
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A model is a manifestation of reality in a controlled
environment. A hospital model, for example, contains entities representing
patients flowing through the clinical process and resources such as nurses,
physicians, equipment and beds utilized in providing the healthcare services. A
production model, on the other hand, contains entities representing raw materials
flowing through the manufacturing processes and resources such as labor and
equipment utilized in transforming the raw materials into finished goods. Simulation,
therefore, is the use of a model to represent reality over time.
Business Process Simulation Modeling involves testing ideas by conducting what-if analysis. In
each scenario, the inputs are altered and the output parameters are observed at
the end of the simulation run. As most of the simulation model input data is
based on probability distributions derived from observations or estimates,
output parameters are also presented as probability distributions rather than
single point estimate averages.
Some of the typical inputs and outputs include the
following:
Inputs:
Process Flow and Business Rules
Activity Durations
Random Events
Reliability and Downtime (MTBF / MTTR)
Resource Levels and Allocations (Shifts and Work
Assignment Rules)
Typical Service Time Input Distribution
Outputs:
Capacity and Throughput
Length of Stay (End-to-End Cycle Time) and Wait Times
Resource Utilization and Requirements
Capacity Constraints and Dynamic Bottlenecks
Cost / Benefit Analysis - Financial Impact (NPV / ROI
Analysis)
Output Distribution with Probability or Risk of
Exceeding Customer Upper Specification Limit
Why Simulate?
Validate Strategies and Tactics: Test-drive ideas before
implementation to avoid costly mistakes, and to justify expenditure.
Capture System Dynamics: Accurately mimic random events such as
patient arrival, and interdependent processes over time.
Avoid Disturbance: Experiment with alternative solutions without
impacting current operations.
Accelerate Analysis: Perform numerous what-if analysis in a short
period of time using fast running simulation models.
Quantify Solutions: Introduce objectivity into the analysis, and
create a buy in by the stakeholders.
Enhance Communications: Share ideas with animated simulation runs.
Promote Creativity: Encourage team members to recommend improvement
ideas, which can be tested using simulation models at no risk of failure.
Provide Total Solution: Avoid sub-optimization by capturing
interdependent processes.
Manage Change: Plan and test intermediate phases in transitioning
from As-Is to To-Be.
Reduce Risk: Expose the unknown inherent in change and mitigate the
risk of jeopardizing cost, time and reputation.
The Approach
An integrated approach to Business Process Improvement is
taken to leverage the synergies created when LEAN, Six Sigma and Business
Process Simulation Modeling are fused.
LEAN has its roots in Toyota Production System,
which is a proven and world-class methodology aimed at producing the highest
Quality product or service at the lowest Cost in the shortest Time
by identifying and removing process waste. Application of LEAN concepts
and tools such as Just-in-Time Pull System, Continuous Flow, Error Proofing,
Standardized Work, Level Loading, Value Stream Mapping, Eight Wastes, 5S, 5
Whys, etc. yield a streamlined and effective future state.
Six Sigma is an extension of quality movements,
which came before it such as the Total Quality Management (TQM).
The focus is on Defect elimination through Root Cause Analysis
(RCA) and variation reduction. A process at a six sigma capability level will
only produce 3.4 Defects Per Million Opportunity (DPMO). Six Sigma
methodology is a data driven and quantitative approach, which follows a
structured set of phases: Define-Measure-Analyze-Improve-Control (DMAIC)
or Define-Measure-Analyze-Design-Verify (DMADV) employed for Design for
Six Sigma (DFSS).
Business Process Simulation Modeling with its
predictive ability complements LEAN and Six Sigma
approaches by validating future state before implementation and impact of
variation reduction on process effectiveness.
The following steps are typical in a Business Process
Simulation Modeling engagement: